BOULDER, COLORADO—In the shipping space of his factory here, Richard Gordon pulls open the drawer of a restaurant-style stove to flaunt a tray filled with his business’s brand-new, newly sanitized item: various colored face masks that include an origami style.
“I thought masks were a total horror,” Gordon states. “They looked awful, felt awful, were hard to breathe in, were hot, and leaked.” So he and Min Xiao, his better half, began a business called Air99 in 2016 to produce something far better.
Now, their mask, called the Airgami, is competing for part of the half-million dollar handbag in the last stage of the Mask Innovation Challenge, run by the U.S. Biomedical Advanced Research and Development Authority (BARDA). The contest intends to promote masks that have a much better fit, function, and appearance than existing styles and to support the “rather underfunded and a little stagnant” environment of mask advancement, states Kumiko Lippold, a BARDA pharmacologist and toxicologist who arranges the difficulty.
Lippold acknowledges the contest might appear “a little bit behind the curve,” considered that the pandemic has actually eased off and numerous nations have actually dropped masking requirements. Still, there’s “a significant appetite for mask innovation,” she states. SARS-CoV-2 might have surprises in shop that will need individuals to mask up once again—and there will likely be other pandemics. “We’re building tomorrow’s mask,” Lippold states.
The 10 finalists, picked from 1448 entrants, consist of mom-and-pop innovators like Air99, a group at Georgetown University, and commercial giants Amazon and Levi Strauss & Co. To assess the masks, BARDA has actually partnered with the National Institute for Occupational Safety and Health (NIOSH)—which tests and authorizes N95 “respirators,” the type that comfortably fit the face and have a high filtering performance—and the National Institute of Standards and Technology (NIST). BARDA prepares to reveal a winner in October.
With billions of individuals putting on face masks for the very first time in 2020—and grumbling about their imperfections—the pandemic has actually activated a rise in mask research study. In a study released in June 2021, for instance, NIOSH engineer and aerosol scientist William Lindsley and associates compared 19 commonly utilized face coverings by connecting them to a breathing aerosol simulator, a mannequin headform that breathes and coughs.
All masks assist, Lindsley tensions: “The two biggest misconceptions are that they don’t work and that they’re magic and you’re protected, no matter what.” But bandannas are “terrible” at both filtering breathed in air and recording aerosols when individuals breathe out and cough, the research study discovered. Cloths, neck gaiters, and medical masks are far better, however still pale in contrast to NIOSH-approved N95 masks. (In Europe, the equivalent of N95s are called FFP2 masks.)
The finalists in the BARDA difficulty each deal special enhancements. In Airgami’s case, appeal is essential, states Gordon, an electrical and computer system engineer—however that’s not why he and Xiao got in the field. Their mission started well prior to the pandemic, when they transferred to Suzhou, China, in 2011 for Xiao’s brand-new task. Pollution there was awful, and the N95 masks they had actually brought, made by 3M for building employees, didn’t fit their young kid. “I immediately started cutting out 3M masks and gluing them and stapling them just to shrink them down to fit him,” Gordon states. “Gotta give [the] kid clean air. Very, very simple,” he states.
His kid’s issue, combined with the pain and fit concerns he had with his own face coverings, led Gordon to commit himself to developing a much better mask after the household returned to the United States in 2015. He stumbled onto an origami program, Above the Fold, that had a “mind-blowing” piece by physicist Robert Lang, a world-renowned origami mathematician and artist. The Airgami is a twist on a popular origami style, the magic ball—likewise called the dragon’s egg—sliced in half, which develops a big breathing space and fits securely on the face. The inner of 3 polypropylene layers has an electrostatic charge to trap particles—the heart of N95 technology. The mask is multiple-use, can be washed or sanitized with heat, and is available in 4 various sizes and various colorful prints, consisting of rainbows and camouflage. Lang, who is now on the Air99 board, assisted Gordon develop a computer system program to automate the creasing.
Even so, each mask needs to be hand-assembled and costs $29.99. But Gordon states supply can’t satisfy need. “The world is flooded with $1.50 masks, and there’s no way we’re going to compete, but they’re all ugly and they don’t necessarily fit great,” states Gordon, who wants to reduce the rate with more automation.
Another finalist, Amazon’s PerfectFit Mask, likewise utilizes an origami style and is available in different style patterns and sizes. A business called 4C Air, co-founded by physicist and Nobel laureate Steven Chu, makes the BreSafe Transparent Mask, which intends to enhance masked discussions by enabling a listener to see the speaker’s lips. The hard-shell AtmoBlue mask, made by Blue Sky Labs, has integrated fans that blow inbound air throughout high-efficiency particle taking in filters and a sensing unit that keeps track of air quality for contamination. The Georgetown group established nanoporous metal foams that are extremely effective filters, ultralightweight, and likewise multiple-use.
Levi Strauss took a various tack: Its mask, the Veil, provides N95-level security with a basic style that any garment maker can produce with scissors and a stitching device—and sports the brand name’s world-famous logo design for included coolness. There is even a face covering specifically for young children made by PaciMask that permits moms and dads to connect a pacifier and includes animation characters, animals, and spaceships. (Its motto: “It’s just a mask, baby!”)
NIOSH’s requirement N95 test examines masks’ filtering performance by exposing them to aerosolized salt chloride and determining the quantity that goes through. An N95 score implies a mask filters a minimum of 95% of “nonoily” (thus the N) particles. But for the BARDA difficulty, NIOSH created extra tests. “We got to really think about the testing innovation,” states physical chemist Sandeep Patel, who heads the BARDA department managing the difficulty. Recognizing that mask fit depends upon face shape, for instance, scientists developed 5 different-size mannequin headforms, based upon the faces of almost 4000 individuals. The mask difficulty motivates entrants to supply analyses of how their masks fit digital variations of all 5.
NIST fluid dynamicist Matthew Staymates will likewise check the finalists for leak with schlieren imaging, which utilizes lenses and mirrors to envision modifications in air temperature level. Staymates couples this with high-speed camera, which permits him to record air leaving from the edges of masks when individuals breathe. The significant difficulty facing maskmakers isn’t brand-new products, however style, Staymates states. “We can make fabrics that have amazing filtration efficiency, and the N95 is a great example,” he states, however “how can we get smart about designing shapes that can really seal well so my glasses don’t fog up?”
Gordon and Xiao see a brilliant future for their business even after the pandemic ends. “We started out as an antipollution mask, and I think it is still the core business,” Xiao states. Still, COVID-19—and ending up being a BARDA finalist—has actually provided the business an increase they never ever pictured, Gordon states: “The pandemic was the greatest marketing awareness campaign of all history.”